Pneumatic Gripper Battery Handling Manipulator Robot Arm

• Customization: Available
• After-sales Service: Video Technical Support, Oneline Support
• Warranty: 1 Year
• Model NO.: Intelligent Hoist
• Application: Double Beam Crane, Gantry Crane, Bridge Crane, Tower Crane, Single Grinder Crane, Lifting Platform, Small Crane
• Type: Intelligent Hoist
• Sling Type: Wire Rope
• Lift Speed: >8m/min
• Maximum Lifting Height: 3m
• Chain Falls: 1
• Certification: CE, ISO9001:2000
• Condition: New
• Color: Yellow
• Load Capacity: 100 Kg
• Arm Reach: 2000 mm – 3000 mm (Customizable)
• Vertical Stroke: 1500 mm
• Gripper Type: Pneumatic Gripper with Soft Clamping Pads
• Rotation Angle: 360° Manual or Semi-Automatic
• Power Source: Compressed Air (6–8 Bar)
• Installation Type: Floor-Mounted / Overhead Rail / Mobile Base
• Control Mode: Manual Handle with Pneumatic Control Valves
• Transport Package: Wood Box
• Specification: Customized
• Trademark: ESCOTT
• Origin: China
• HS Code: 8428909090
• Production Capacity: 100PCS/Month
• Package Size: 300.00cm * 200.00cm * 150.00cm
• Package Gross Weight: 500.000kg

Product Description

Product Overview

The Pneumatic Gripper Battery Handling Manipulator Robot Arm is a professional-grade solution for lifting, transferring, and positioning batteries in industrial environments. Designed with precision and safety in mind, it utilizes pneumatic power to provide smooth, zero-gravity operation. The custom-designed gripper ensures a firm yet gentle hold on sensitive battery components, avoiding damage while maximizing efficiency and operator comfort. Widely used in battery manufacturing, EV assembly, and logistics, it supports multiple mounting options and can be customized to meet diverse production needs.

Product Description

Parameter	Specification
Maximum Load Capacity	100 kg
Arm Reach	2000 mm – 3000 mm (customizable)
Vertical Stroke	1500 mm
Gripper Type	Pneumatic gripper with soft clamping pads
Rotation Angle	360° manual or semi-automatic
Power Source	Compressed air (6–8 bar)
Installation Type	Floor-mounted / Overhead rail / Mobile base
Control Mode	Manual handle with pneumatic control valves

Product Features

1. Zero-Gravity Operation
The manipulator utilizes a pneumatic balance cylinder to neutralize the weight of batteries, enabling the operator to lift and move heavy components effortlessly, improving productivity and reducing injury risk.
2. Damage-Free Gripping System
Equipped with adjustable pneumatic pressure and anti-scratch pads, the gripper ensures stable clamping of fragile battery units—especially important for lithium cells and high-voltage modules.
3. Ergonomic Handling Design
The operator handle is intuitive and designed for one-hand control, reducing fatigue during repetitive tasks. The jointed arm allows flexible movement in 3D space.

4. Enhanced Safety Features
Includes pressure-limiting valves, mechanical interlocks, anti-drop mechanisms, and optional explosion-proof configurations for high-risk battery types.
5. Customizable for Any Workflow
The system can be tailored with various grippers (clamp, suction, magnetic), stroke lengths, and control types (manual, semi-auto). Ideal for both standalone workstations and integrated production lines.
6. Robust Industrial Build
All structural components are made from high-strength steel or aluminum alloy, designed for continuous 24/7 use in factory environments with minimal maintenance.

Application Scenarios

1. EV Battery Production Lines:
For handling modules and packs during assembly, welding, and testing.
2. Battery Pack Inspection Stations:
Allows easy lifting and repositioning during visual inspection or electrical testing.
3. Energy Storage System (ESS) Manufacturing:
Ideal for assembling large-format stationary batteries used in solar or wind storage units.
4. Warehouse Battery Handling:
Simplifies battery handling during packaging, warehousing, and order fulfillment.
5. Cleanroom Operations:
Optional stainless-steel components and dust-free materials available for use in Class 100–1000 cleanroom environments for lithium-ion battery production.
6. Recycling Facilities:
Used in disassembly lines for safe removal of battery modules from end-of-life devices or EVs.

After Sales Service

1. Comprehensive 12-Month Warranty
Covers all mechanical and pneumatic parts. Extended warranty options available upon request.
2. Global On-Site Support
We offer professional installation, testing, and operator training at your facility anywhere in the world.
3. Real-Time Technical Support
Online troubleshooting, video call guidance, and response within 2 hours during working days.
4. Long-Term Spare Parts Availability
Guaranteed availability of critical spare parts and accessories for a minimum of 5–8 years.
5. Flexible Upgrade & Customization Support
As your production needs evolve, we offer hardware upgrades, control system updates, and gripper replacements to ensure long-term usability and ROI.

Company Profile

We are a leading manufacturer specializing in innovative and reliable material handling solutions. With over 10 years of industry experience, our skilled team of engineers and technicians has developed a diverse range of handling machines.Our Product including:
- Lifting Equipment
- Pneumatic Rigid Arm Manipulators
- Vacuum Lifters
- JIB Cranes
- Overhead Cranes
- Robot Pallerizer
- Beam Rotator
- Roll Lifter/Drum Lifter
- Lift Table
- Intelligent Hoists
- Pneumatic Balance Cranes
- Customized Solutions for specific industries
Our commitment to quality and customer satisfaction has made us a trusted name in the industry. We prioritize building long-term partnerships with our clients by offering exceptional pre-sales and after-sales services. This includes comprehensive training, maintenance support, and prompt technical assistance, ensuring our customers maximize the value of our products and achieve their operational goals.
If you're looking for a reliable partner in material handling, we invite you to connect with us.

FAQ

Q1: Can this manipulator handle batteries of different sizes?
A1: Yes. The gripper jaws are adjustable and we can also provide interchangeable gripper heads for different battery formats.

Q2: Is the equipment safe to use with lithium batteries?
A2: Yes. It features spark-free pneumatic operation and cushioned contact surfaces, ensuring safe handling of volatile or sensitive battery types.

Q3: What are the air requirements for operation?
A3: It runs on clean compressed air at 6–8 bar. A basic air compressor system is sufficient.

Q4: Can it be integrated into an automated production line?
A4: Yes, we offer integration support with conveyors, robotic arms, or PLC-controlled lines.

Q5: How long does installation take?
A5: Standard setup takes 1–3 days. We provide layout planning, mounting, testing, and training as part of our service package.