Hot Forging Robot Arm for High Temperature Material Handling

• Customization: Available
• Automatic Grade: Semi-Automatic
• Load Capacity: 150 kg
• Model NO.: Manipulator
• Reach: 3 meters
• Usage: Assembly Line, Machining, Material Handling, Packaging, Welding
• Vertical Stroke: 1500 mm
• Rotation Angle: 0–180° / Optional 360°
• Power Source: Pneumatic / Servo-Assisted (Customizable)
• Heat Resistance: up to 1000°c Radiant Heat Exposure
• Mounting Style: Floor Base / Column / Gantry Adaptable
• End-Effector Type: Mechanical Gripper / Suction / Magnetic
• Operating Mode: Manual-Assisted / Semi-Automatic
• Safety Features: Thermal Insulation, E-Stop, Brakes, Shielding
• Transport Package: Wood Box
• Specification: Customized
• Trademark: ESCOTT
• Origin: China
• HS Code: 8428909090
• Production Capacity: 100PCS/Month
• Package Size: 300.00cm * 300.00cm * 300.00cm
• Package Gross Weight: 500.000kg

Product Description

Product Overview

The Hot Forging Robot Arm for High Temperature Material Handling is a heavy-duty intelligent manipulator engineered to automate operations in extreme heat environments. It effectively replaces manual labor in hazardous forging lines, significantly improving safety, efficiency, and product consistency. With its robust structure, advanced thermal protection, and flexible integration options, it is ideal for high-load, high-temperature forging and metallurgy applications.

Product Description

Item	Specification
Payload Capacity	150 kg
Working Radius	Up to 2500 mm
Vertical Stroke	1500 mm
Rotation Angle	0–180° / Optional 360°
Power Source	Pneumatic / Servo-assisted (customizable)
Heat Resistance	Up to 1000°C radiant heat exposure
Mounting Style	Floor base / Column / Gantry adaptable
End-Effector Type	Mechanical gripper / Suction / Magnetic
Operating Mode	Manual-assisted / Semi-automatic
Safety Features	Thermal insulation, E-stop, brakes, shielding
Power Supply	380V 50Hz / Customizable

Product Features

1. Extreme Heat Resistance
Equipped with heat-shielded arms, thermally insulated joints, and high-temp rated components, this robot arm operates reliably even near forging dies, induction heaters, or furnaces.
2. Heavy-Duty Payload Handling
Designed for tough jobs, the arm can handle red-hot billets, steel blocks, dies, or castings up to 150kg with ease, maintaining stability under impact or vibration.
3. Precision and Control
The pneumatic balancer and adjustable damping system allow the operator to move the arm smoothly and precisely, even under high load and intense conditions.

4. Fully Customizable Gripper System
Supports multi-jaw clamps, high-temp suction cups, or electromagnetic grippers to suit specific workpieces, whether solid, hollow, round, or irregular.
5. Durable Construction
Built from high-strength carbon steel or heat-resistant alloys with surface coatings, suitable for long-term industrial use without performance degradation.
6. Ergonomic Operation
Reduces direct operator exposure to heat zones. With assisted control handles and intuitive lever mechanisms, one person can safely handle jobs that would normally require a team.

7. Integrated Safety System
Includes emergency stop button, load-locking brake, overheat shielding, anti-drop mechanism, and status alert indicators for safe operation in dangerous environments.
8. Modular Installation
Adaptable for floor-standing, suspended, or gantry-mounted configurations, compatible with forging press lines, furnace rails, or roller conveyors.

Application Scenarios

1. Open-Die or Closed-Die Forging Lines
Transferring heated billets or preforms to hydraulic presses or hammers, replacing manual tongs and cranes.
2. Forging Furnace Loading/Unloading
Safely places and retrieves hot steel billets or aluminum parts from walking beam furnaces or rotary hearths.
3. Heat Treatment Lines
Handles red-hot workpieces between quenching tanks, annealing ovens, or tempering stations with minimal delay.
4. Foundry Applications
Lifts hot molds, sand cores, or castings after pouring, enhancing efficiency and reducing thermal injuries.
5. Heavy Machinery or Automotive Forging
Used in axle, crankshaft, connecting rod, or gear blank production lines, where heated metal components are shaped under massive force.
6. Metallurgical and Steel Mills
Supports billet picking, descaling, or reorientation in hot-rolling processes, improving safety and reducing production cycle time.
7. Specialty Metal Processing
Suitable for titanium, nickel alloy, or high-performance steel components that require precise handling at high temperatures.

After Sales Service

1. Packaging & Delivery: Shockproof wooden crates with protective foam; global delivery supported.
2. Installation & Commissioning: Professional on-site setup or guided remote commissioning available.
3. Maintenance Plan: Long-term maintenance packages with routine inspection and preventive care.
4. Quick Support: 24-hour hotline and remote diagnostic troubleshooting.

5. Warranty: Standard 12-month warranty; extended options up to 36 months on request.

Company Profile

We are a leading manufacturer specializing in innovative and reliable material handling solutions. With over 10 years of industry experience, our skilled team of engineers and technicians has developed a diverse range of handling machines,Our Product including:
- Lifting Equipment
- Pneumatic Rigid Arm Manipulators
- Vacuum Lifters
- JIB Cranes
- Overhead Cranes
- Robot Pallerizer
- Beam Rotator
- Roll Lifter/Drum Lifter
- Lift Table
- Intelligent Hoists
- Pneumatic Balance Cranes
- Customized Solutions for specific industries
Our commitment to quality and customer satisfaction has made us a trusted name in the industry. We prioritize building long-term partnerships with our clients by offering exceptional pre-sales and after-sales services. This includes comprehensive training, maintenance support, and prompt technical assistance, ensuring our customers maximize the value of our products and achieve their operational goals.
If you're looking for a reliable partner in material handling, we invite you to connect with us.

FAQ

Q1: Can the robot arm operate continuously in a 1000°C environment?
A1: Yes, the arm is designed to withstand radiant heat exposure up to 1000°C and maintain safe operation in high-temperature zones.

Q2: Can the robot be integrated with an automated forging press?
A2: Absolutely. It supports PLC or I/O signal interfaces for integration with presses, conveyors, or robotic cells.

Q3: How is the end-effector selected or customized?
A3: Based on your workpiece shape and process, we offer mechanical, magnetic, or vacuum grippers, custom-fitted to your application.

Q4: What are the maintenance requirements?
A4: Periodic lubrication, heat insulation inspection, and gripper calibration are required. We offer full guides and service kits.

Q5: Is operator training included?
A5: Yes, we provide on-site or remote training sessions to ensure safe and effective use of the equipment.